Elbo Controlli Nikken

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Elbo Controlli Nikken

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Stand alone presetter

E46CAT4

Versatile
Adapts to any situation
Superior
All the power of the E46CAT4 is packed into the 4 cameras
Evolved
Presetting technology at the highest level
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Description Stand alone presetter E46CAT4

Designed to meet the most demanding requirements, Elbo Controlli NIKKEN offers the E46CAT4, a product that represents technological excellence. Equipped with 4 cameras, it is a solution that is used in a wide range of sectors due to its flexibility of use.

The E46CAT4 combines the features of the 3-camera machine with the additional front lens with 90x magnification factor for measuring micro-tools.

The four cameras provide a detailed view and analysis of three directions, allowing for complete control and more in-depth inspection. The two frontal cameras measure and inspect the breast of the cutter, the lateral camera the side and the upper camera the head.

This system provides detailed control, which is essential for builders and sharpeners or anyone who needs to carry out accurate control to achieve impeccable results.

Our vision systems are developed to ensure optimal performance. The high image quality and response speed of the camera are the result of continuous research in the optical field.

In an era in which data management and their visualization play a predominant role, the development of an easy and intuitive user interface is a priority, in order to offer a product capable of satisfying user requests. Thanks to this evolution, communication between presetter and operator is improved, and interaction becomes simple, taking advantage of all the software functions.

Smartphone-type usability has allowed us to develop software capable of scrolling pages from left to right and vice versa with a simple movement of the fingers on the screen, opening the submenu by pressing the icon, managing and customizing the spaces of the monitor according to your needs.

Advanced technology, outstanding performance: choose Elbo Controlli NIKKEN for precise and safe control. Let yourself be won over by the quality of this incredible solution!

E46CAT4 can be equipped with the new Automatic Tool Recognition system. For further info, click here.

E46CAT4: Stand Alone Presetter by Elbo Controlli NIKKEN

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Technical features

Tipology
Standard
Height
600mm
Diameter
280mm
Radius
140mm

GENERAL FEATURES

  • Main camera measuring range: max diameter 280 mm (radius 140 mm); max height 600 mm
  • Micro camera measuring range: max diameter 120 mm (radius 60 mm); max height 600 mm
  • Base and column in natural granite: max linearity error 8 µm/m
  • Steel base with 3 fixed and 1 adjustable feet
  • Linear guideways (2 X axis, 1 Z axis) with double recirculating ball bearings slides
  • Pneumatic axis movement unlock
  • Manual gross movement
  • Manual fine adjustment
  • ECN AS371 certified optical scales (resolution 1µm)
  • Vertical TFT 21,5" Full HD Touch Screen Monitor
  • Keyboard and mouse
  • Label printer side support
  • Spindles side support (1 for 2 spindles)
  • Overall dimensions: L = 1179 mm, H = 1935 mm, D = 568 mm
  • Net weight: ~ 230 kg

SPINDLE FEATURES

  • Interchangeable spindle (ISO,BT,CAT, HSK, Polygonal taper, etc.)
  • Spindle identification system (SP-ID)
  • C axis visualization
  • Automatic spindle rotation and electronic index
  • Pneumatic spindle brake
  • Motorized mechanical tool holder clamping (standard pull stud DIN69872, ISO7388, MAS403)
  • Motorized mechanical tool holder clamping (HSK, Polygonal taper)

CAMERA SYSTEM FEATURES

  • Digital zoom = 4x
  • Resizeable camera area
  • MAIN CAMERA
    • Bi-telecentric optical lenses
    • Elbo Controlli NIKKEN camera system measuring range (mm) = 10x10 mm
    • Elbo Controlli NIKKEN camera system magnification = 25x
    • Tool measurement function
    • Tool inspection function
  • MICRO CAMERA
    • Elbo Controlli NIKKEN camera system measuring range (mm) = 2,8x2,8 mm
    • Elbo Controlli NIKKEN camera system magnification =90x
    • Tool measurement function
    • Tool inspection function
  • SIDE CAMERA
    • Elbo Controlli NIKKEN camera system measuring range (mm) = 4x4 mm
    • Elbo Controlli NIKKEN camera system magnification = 60x
    • Tool inspection function
  • TOP CAMERA
    • Elbo Controlli NIKKEN camera system measuring range (mm) = 4x4 mm
    • Elbo Controlli NIKKEN camera system magnification = 60x
    • Tool inspection function

SOFTWARE AND MEASURING FUNCTIONS

  • Embedded ECN operating system Linux based
  • ECN machine software C version (yellow screen)
  • Number of machine origins / number of tool sets = ∞ / ∞
  • Multi-origin function for multitasking machines
  • Manual measure function with fixed reticle
  • Autotargeting measure function
  • Autotargeting measure function with dimension freeze
  • Collimation indicators for fixed reticle measure
  • On-screen automatic measure of tool corner radius & theoretical centre point
  • On-screen automatic measure of tool corner angle & theoretical intersection
  • Chamfer measuring function
  • Adjustable Area of Interest (AOI)
  • Automatic spindle rotation and measurement of tool edges
  • Software for manual tool presetting and geometry check

GRAPHIC FUNCTIONS

  • Adjustable reticles (axis and circles)
  • Profile image capture function
  • Automatic geometry (multiple geometric entity)
  • Geometry by points
  • Camera image capture
  • DXF files import of the tool profile
  • Manual DXF acquisition of the revolution profile
  • Automatic DXF acquisition of the revolution profile

CONNECTION AND INTEGRATION FUNCTIONS

  • USB ports (4)
  • LAN connection
  • Wi-Fi connection
  • Standard post processor

Natural granite

NATURAL GRANITE AS A CONSTRUCTION MATERIAL

Granite holds a very important quality when it comes to measurement. It's a natural material with the lowest thermal expansion coefficient in the world.

Natural granite is an igneous rock generated by solidification of a magmatic mass in the Earth's mant...

THERMAL EXPANSION

Thermal expansion is a phenomenon which occurs when a body (liquid, gaseous or solid) increases in volume as a result of an increase in temperature. This increase is caused by oscillation variation of the atoms around the equilibrium point.

In case of solid body, the thermal expansion concerns leng...

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