Description Stand alone presetter E46CAT2
The measurement and inspection of micro-tools is a crucial activity to ensure the precision and efficiency of micro machining in industries such as micromechanics, watchmaking, electronics and medical.
The quality and accuracy of micro-tool presetting directly affect performance, which is why we at Elbo Controlli NIKKEN offer a presetter equipped with an additional camera with a 90x magnification factor telecentric lens.
Sharp images enable detailed and reliable inspection, improving efficiency and reducing errors.
Elbo Controlli NIKKEN is a brand that stands out for the quality and reliability of its products in the field of industrial control and automation systems. Here is the ideal solution for your workshop: E46CAT2.
E46CAT2 is the ideal solution for measuring and inspecting very small tools. It's the ideal choice for those looking for an innovative tool presetter that guarantees precision, reliability and ease of use.
Elbo Controlli NIKKEN invests time and resources to develop innovative and cutting-edge solutions, in order to guarantee a superior quality product. In fact, all our components are designed for this type of application.
The use of granite is a guarantee of precision but is not enough to have a superior level machine. All our spindle holders are interchangeable and are built to have a high level of repeatability. Without the use of adapters, the measurement becomes even more precise, as we avoid introducing coupling errors between the different elements.
E46CAT2 can be equipped with the new Automatic Tool Recognition system. For further info, click here.
E46CAT2: Stand Alone Presetter by Elbo Controlli NIKKEN
Request informationTechnical features
GENERAL FEATURES
- Main camera measuring range: max diameter 280 mm (radius 140 mm); max height 600 mm
- Micro camera measuring range: max diameter 120 mm (radius 60 mm); max height 600 mm
- Base and column in natural granite: max linearity error 8 µm/m
- Steel base with 3 fixed and 1 adjustable feet
- Linear guideways (2 X axis, 1 Z axis) with double recirculating ball bearings slides
- Pneumatic axis movement unlock
- Manual gross movement
- Manual fine adjustment
- ECN AS371 certified optical scales (resolution 1µm)
- Vertical TFT 21,5" Full HD Touch Screen Monitor
- Keyboard and mouse
- Label printer side support
- Spindles side support (1 for 2 spindles)
- Overall dimensions: L = 1179 mm, H = 1935 mm, D = 568 mm
- Net weight: ~ 230 kg
SPINDLE FEATURES
- Interchangeable spindle (ISO,BT,CAT, HSK, Polygonal taper, etc.)
- Spindle identification system (SP-ID)
- C axis visualization
- Automatic spindle rotation and electronic index
- Pneumatic spindle brake
- Motorized mechanical tool holder clamping (standard pull stud DIN69872, ISO7388, MAS403)
- Motorized mechanical tool holder clamping (HSK, Polygonal taper)
CAMERA SYSTEM FEATURES
- Digital zoom = 4x
- Resizeable camera area
- MAIN CAMERA
- Bi-telecentric optical lenses
- Elbo Controlli NIKKEN camera system measuring range (mm) = 10x10 mm
- Elbo Controlli NIKKEN camera system magnification = 25x
- Tool measurement function
- Tool inspection function
- MICRO CAMERA
- Elbo Controlli NIKKEN camera system measuring range (mm) = 2,8x2,8 mm
- Elbo Controlli NIKKEN camera system magnification =90x
- Tool measurement function
- Tool inspection function
SOFTWARE AND MEASURING FUNCTIONS
- Embedded ECN operating system Linux based
- ECN machine software C version (yellow screen)
- Number of machine origins / number of tool sets = ∞ / ∞
- Multi-origin function for multitasking machines
- Manual measure function with fixed reticle
- Autotargeting measure function
- Autotargeting measure function with dimension freeze
- Collimation indicators for fixed reticle measure
- On-screen automatic measure of tool corner radius & theoretical centre point
- On-screen automatic measure of tool corner angle & theoretical intersection
- Chamfer measuring function
- Adjustable Area of Interest (AOI)
- Automatic spindle rotation and measurement of tool edges
- Software for manual tool presetting and geometry check
GRAPHIC FUNCTIONS
- Adjustable reticles (axis and circles)
- Profile image capture function
- Automatic geometry (multiple geometric entity)
- Geometry by points
- Camera image capture
- DXF files import of the tool profile
- Manual DXF acquisition of the revolution profile
- Automatic DXF acquisition of the revolution profile
CONNECTION AND INTEGRATION FUNCTIONS
- USB ports (4)
- LAN connection
- Wi-Fi connection
- Standard post processor
Natural granite
NATURAL GRANITE AS A CONSTRUCTION MATERIAL
Granite holds a very important quality when it comes to measurement. It's a natural material with the lowest thermal expansion coefficient in the world.
Natural granite is an igneous rock generated by solidification of a magmatic mass in the Earth's mant...
Learn moreTHERMAL EXPANSION
Thermal expansion is a phenomenon which occurs when a body (liquid, gaseous or solid) increases in volume as a result of an increase in temperature. This increase is caused by oscillation variation of the atoms around the equilibrium point.
In case of solid body, the thermal expansion concerns leng...
Learn more